Friday, July 30, 2010



T.L.E 40







"CLOTHING AND GROOMING"









SEWING MACHINE


A sewing machine is a textile machine used to stitch fabric or other material together with thread. Sewing machines were invented during the first Industrial Revolution to decrease the amount of manual sewing work performed in clothing companies. Since the invention of the first working sewing machine, generally considered to have been the work of Englishman Thomas Saint in 1790,[1] the sewing machine has vastly improved the efficiency and productivity of fabric and clothing industries.

Needle plate, foot and transporter of a sewing machine
Singer sewing machine
A Merrow A-Class machine
A Merrow 70-Class machine
A Brother serger.

Home sewing machines are all similar -- designed for one person to manually sew individual items while using a single stitch type. Modern sewing machines are designed in such a way that the fabric easily glides in and out of the machine without the hassle of needles and thimbles and other such tools used in hand sewing, automating the process of stitching and saving time.

Industrial sewing machines, by contrast, are larger, faster, more complex, and more varied in their size, cost, appearance, and task.

The fabric shifting mechanism may be a workguide or may be pattern-controlled (e.g., jacquard type). Some machines can create embroidery-type stitches. Some have a work holder frame. Some have a workfeeder that can move along a curved path, while others have a workfeeder with a work clamp. Needle guards, safety devices to prevent accidental needle-stick injuries, are often found on modern sewing machines.


stitch formations

A series of stitch formations, joining 2 colors of fabric. A zigzag stitch could also be a long, wide continuous seam.

Zigzag are lockstitches with a side-to-side width as well as a stitch length. Basic stitch formation is dictated by a stitch pattern cam; maximum pattern width is established by the stitch width regulator. The cams that produce zigzag stitch patterns are single. As the cam rotates, a fingerlike follower, connected to the needle bar, rides along the cam and tracks its indentations. As the follower moves in and out, the needle bar is moved from side to side. A zigzag stitch has more give than a straight stitch, and therefore is less subject to breakage.

Stretch stitching are produced by coordinated motions of needle and feed. While the needle is moving, as for straight or zigzag stitches, the feed is automatically moving the fabric forward and backward. As with zigzag stitches, stretch stitching is cam controlled, but because of the dual action, stretch stitch patterns have double cams. As the double cam rotates, the follower, connected to a needle bar, rides along one track to move the needle bar from side to side. Another follower, connected to the feed, simultaneously rides the other cam track to move the feed forward and reverse stitches as required by the design.


SKIRT PATTERN

A. Begin by making a "T" - top of the "T" is equal to your waist measurement divided by 6. The sample has a waist of 30", so divide 30" by 6 to equal 5". The vertical line (drawn from the center of the top line) is the skirt length, and our sample is 30".

B. The hipline is normally 8" below the waist, so at that point you'll make a horizontal like equal to hip divided by 6 + 1/4". Our sample hip measurement is 42", so the horizontal line is 7 plus 1/4 or 7 1/4".

C. With a straight yardstick, draw in the outside lines of the skirt, connecting the waist to hip to the bottom and draw in the bottom line.

D. At the top center of the "T" measure down 1/4" and make the slight waistline curve. The outside edges of the bottom are measured up 1/4" each and the slight hemline curve drawn.

E. Make your waistband to equal your waist measurement plus 1 1/2", and the width is 2 1/2" (your finished waistband will be 1 1/4" wide).


T.L.E 70




METALWORK'S AND WELDING





Arc Welding Machine





Safety issues

Correct and safe arc welding station

Welding can be a dangerous and unhealthy practice without the proper precautions; however, with the use of new technology and proper protection the risks of injury or death associated with welding can be greatly reduced.

Heat and sparks

Because many common welding procedures involve an open electric arc or flame, the risk of burns is significant. To prevent them, welders wear protective clothing in the form of heavy leather gloves and protective long sleeve jackets to avoid exposure to extreme heat, flames, and sparks.

Eye damage

The brightness of the weld area leads to a condition called arc eye in which ultraviolet light causes inflammation of the cornea and can burn the retinas of the eyes. Welding goggles and helmets with dark face plates are worn to prevent this exposure and, in recent years, new helmet models have been produced featuring a face plate that self-darkens upon exposure to high amounts of UV light. To protect bystanders, transparent welding curtains often surround the welding area. These curtains, made of a polyvinyl chloride plastic film, shield nearby workers from exposure to the UV light from the electric arc, but should not be used to replace the filter glass used in helmets.[26]

Those dark face plates must be much darker than those in sunglasses or blowtorching goggles. Sunglasses and blowtorching goggles are not adequate for arc welding protection.

In 1970, a Swedish doctor, Åke Sandén, developed a new type of welding goggles that used a multilayer interference filter to block most of the light from the arc. He had observed that most welders could not see well enough, with the mask on, to strike the arc, so they would flip the mask up, then flip it down again once the arc was going: this exposed their naked eyes to the intense light for a while. By coincidence, the spectrum of an electric arc has a notch in it, which coincides with the yellow sodium line. Thus, a welding shop could be lit by sodium vapor lamps or daylight, and the welder could see well to strike the arc. The Swedish government required these masks to be used for arc welding, but they were not used in the United States. They may have disappeared.[27]

Inhaled matter

Welders are also often exposed to dangerous gases and particulate matter. Processes like flux-cored arc welding and shielded metal arc welding produce smoke containing particles of various types of oxides. The size of the particles in question tends to influence the toxicity of the fumes, with smaller particles presenting a greater danger. Additionally, many processes produce various gases (most commonly carbon dioxide and ozone, but others as well) that can prove dangerous if ventilation is inadequate. Furthermore, the use of compressed gases and flames in many welding processes pose an explosion and fire risk; some common precautions include limiting the amount of oxygen in the air and keeping combustible materials away from the workplace.[28]

Arc-Welding Fundamentals


Arc welding is one of several fusion processes for joining metals. By applying intense heat, metal at the joint between two parts is melted and caused to intermix - directly, or more commonly, with an intermediate molten filler metal. Upon cooling and solidification, a metallurgical bond is created. Since the joining is an intermixture of metals, the final weldment potentially has the same strength properties as the metal of the parts. This is in sharp contrast to non-fusion processes of joining (i.e. soldering, brazing etc.) in which the mechanical and physical properties of the base materials cannot be duplicated at the joint.

Fig. 1The basic arc-welding circuit

In arc welding, the intense heat needed to melt metal is produced by an electric arc. The arc is formed between the actual work and an electrode (stick or wire) that is manually or mechanically guided along the joint. The electrode can either be a rod with the purpose of simply carrying the current between the tip and the work. Or, it may be a specially prepared rod or wire that not only conducts the current but also melts and supplies filler metal to the joint. Most welding in the manufacture of steel products uses the second type of electrode.

Basic Welding Circuit

The basic arc-welding circuit is illustrated in Fig. 1. An AC or DC power source, fitted with whatever controls may be needed, is connected by a work cable to the workpiece and by a "e;hot"e; cable to an electrode holder of some type, which makes an electrical contact with the welding electrode.

An arc is created across the gap when the energized circuit and the electrode tip touches the workpiece and is withdrawn, yet still with in close contact.

The arc produces a temperature of about 6500ºF at the tip. This heat melts both the base metal and the electrode, producing a pool of molten metal sometimes called a "e;crater."e; The crater solidifies behind the electrode as it is moved along the joint. The result is a fusion bond.

Arc Shielding

However, joining metals requires more than moving an electrode along a joint. Metals at high temperatures tend to react chemically with elements in the air - oxygen and nitrogen. When metal in the molten pool comes into contact with air, oxides and nitrides form which destroy the strength and toughness of the weld joint. Therefore, many arc-welding processes provide some means of covering the arc and the molten pool with a protective shield of gas, vapor, or slag. This is called arc shielding. This shielding prevents or minimizes contact of the molten metal with air. Shielding also may improve the weld. An example is a granular flux, which actually adds deoxidizers to the weld.

Fig. 2This shows how the coating on a coated (stick) electrode provides a gaseous shield around the arc and a slag covering on the hot weld deposit.

Figure 2 illustrates the shielding of the welding arc and molten pool with a Stick electrode. The extruded covering on the filler metal rod, provides a shielding gas at the point of contact while the slag protects the fresh weld from the air.

The arc itself is a very complex phenomenon. In-depth understanding of the physics of the arc is of little value to the welder, but some knowledge of its general characteristics can be useful.

Nature of the Arc

An arc is an electric current flowing between two electrodes through an ionized column of gas. A negatively charged cathode and a positively charged anode create the intense heat of the welding arc. Negative and positive ions are bounced off of each other in the plasma column at an accelerated rate.

In welding, the arc not only provides the heat needed to melt the electrode and the base metal, but under certain conditions must also supply the means to transport the molten metal from the tip of the electrode to the work. Several mechanisms for metal transfer exist. Two (of many) examples include:

  1. Surface Tension Transfer® - a drop of molten metal touches the molten metal pool and is drawn into it by surface tension.
  2. Spray Arc - the drop is ejected from the molten metal at the electrode tip by an electric pinch propelling it to the molten pool. (great for overhead welding!)

If an electrode isconsumable, the tip melts under the heat of the arc and molten droplets are detached and transported to the work through the arc column. Any arc welding system in which the electrode is melted off to become part of the weld is described asmetal-arc. In carbon or tungsten (TIG) welding there are no molten droplets to be forced across the gap and onto the work. Filler metal is melted into the joint from a separate rod or wire.

More of the heat developed by the arc is transferred to the weld pool with consumable electrodes. This produces higher thermal efficiencies and narrower heat-affected zones.

Since there must be an ionized path to conduct electricity across a gap, the mere switching on of the welding current with an electrically cold electrode posed over it will not start the arc. The arc must beignited. This is caused by either supplying an initial voltage high enough to cause a discharge or by touching the electrode to the work and then withdrawing it as the contact area becomes heated.

Arc welding may be done with direct current (DC) with the electrode either positive or negative or alternating current (AC). The choice of current and polarity depends on the process, the type of electrode, the arc atmosphere, and the metal being welded.

T.L.E 12


"FOOD PROCESSING"







Longganisa Ingredients:

  • no-skin-longganisa.jpg
  • 1 kilo ground pork, 10% fat
  • 1/4 cup packed brown sugar
  • 1 tablespoon rock salt (or 1 1/2 teaspoon fine salt)
  • 1 tablespoon worcestershire sauce
  • 3 tablespoons soy sauce
  • 1 tablespoon garlic, chopped
  • 1/2 teaspoon black peper, ground.

Longganisa Cooking Instructions:

  • Blend all the above ingredients.
  • Roll a small amount of the pork mixture in a 4 1/2 inches x 3 inches wax paper
  • Store in the freezer for 3 hours or until ready to cook.
  • When ready to cook, heat oil in a wok or frying-pan.

  • Unwrap the sausages and fry in batches in hot oil until fully cooked.

  • Drain on paper towels.

  • Garnish with spring onion, if desired, and served with rice and tomatoes or Garlic-Vinegar Dip.

  • These sausages can also be frozen until needed.

T.L.E 60


"BASIC CARPENTRY AND PLUMBING"








Advantages of Prefabricated Roof Trusses

  • Trusses span longer distances and eliminate the need for inside load bearing walls.
  • Less costly than stick roof framing because they are made of shorter lengths of two by four stock as opposed to the larger framing members required of conventional rafter and ceiling framing.
  • Trusses can be designed for nearly any ceiling or roof combination required in modern custom homes.
  • Trusses are designed by engineers to meet the roof load and building code requirements.
  • Trusses can usually be erected in one day, reducing the amount of time the inside of the new home is exposed to outside weather conditions.
  • Less experienced carpenters can be used to erect trusses, further reducing labor costs.

    The Common Roof Truss

    The common truss can be recognized by its triangular shape and will make up the bulk of any new home truss package. Common trusses consist of seven main parts;

      Top chord to which the roof sheathing is applied.
      Bottom chord to which the drywall or other finished ceiling is attached.
      Bearing point , where the common truss is designed to sit on the outside bearing walls.
      Web supports are utilized to hold the top chord in the proper position, at intermediary points from the peak to the bearing point.
      King post is used to help support the peak or top of the common truss.
      Metal gussets are used everywhere the web supports and king post intersect the top and bottom chord as well as at the bearing point.
      Tail of the truss is used to make the eave or overhang and provides a way to attach soffit and fascia.

    Common Roof Truss

    Other Types of Roof Trusses

    Types of Roof Trusses

      Raised heel trusses are taller at the bearing point and allow for additional insulation at the outside edge of the building.
      Scissor trusses are normally used to form a cathedral ceiling.
      Hip trusses are used to frame a hip roof and available in three basic types, terminal hip truss system, hip master truss system, step down hip truss system, and Dutch hip truss system.
      Girder trusses are used to eliminate the need for a load bearing wall and placed where two roof lines intersect.
      Mono trusses are half of a common truss and usually placed at a ninety degree angle to the girder truss.
      Room in attic trusses come with the bottom chord utilized as the floor joist and the support webs designed to frame the walls of the room.
      Gambrel trusses are used to form a gambrel or camel back barn style roof.
      Polynesian trusses are utilized to form a Polynesian style roof.
      Bowstring trusses are used to form a rounded or barrel roof.
      Tri Bearing as the name implies has three bearing points instead of the normal two and used on larger trusses.
      Multi piece are trusses that stack on top of one another when a single truss is too big to be shipped over Americas roadways.





  • T.L.E 10

    "FOOD SELECTION, PREPARATION, AND COOKING"








    BEEF 'N PINEAPPLE RECIPE






    Ingredients

    • 3/4 pound beef top round steak, cut 1/2-inch thick
    • 1 8-ounce can pineapple slices (juice pack)
    • 2 tablespoons dry sherry or water
    • 1 tablespoon soy sauce
    • 1 tablespoon molasses or brown sugar
    • 1/8 to 1/4 teaspoon crushed red pepper
    • Nonstick cooking spray
    • 4 green onions, cut into 1/2-inch pieces
    • 1 tablespoon cornstarch
    • 1 medium tomato, cut into wedges
    • 1 6-ounce package frozen pea pods, thawed
    • 2 cups hot cooked rice

    Directions

    Trim separable fat from round steak. Partially freeze meat; then, cut on bias into thin bite-size strips. Drain pineapple, reserving juice. Cut pineapple slices into quarters; set aside.

    In a bowl stir together reserved pineapple juice, dry sherry or water, soy sauce, molasses or brown sugar, and red pepper. Add meat; stir until coated. Cover and marinate meat at room temperature for 15 minutes. Drain, reserving marinade.

    Spray a cold large skillet or wok with nonstick cooking spray. Add half of the meat to skillet or wok. Stir-fry for 2 to 3 minutes or until browned. Remove meat. Stir-fry remaining meat and onions for 2 to 3 minutes or until meat is browned. Return all meat to skillet. Push meat from center of skillet.

    For sauce, stir cornstarch into reserved marinade. Add sauce to center of skillet. Cook and stir until thickened and bubbly. Add tomato, pea pods, and pineapple. Stir ingredients together until coated with sauce. Cook and stir about 2 minutes more or until heated through. Serve over hot cooked rice. Makes 4 servings.





























    T.L.E 50


    "BASIC ELECTRICITY"









    A Basic Circuit

    We begin our discussion with a simple example circuit – a flashlight (or “electric torch” as the Brits call it). This has three basic components: a battery, a switch, and a light bulb. For our purpose, the flashlight has two possible states: on and off. Here are two diagrams.

    Light is Off Light is On

    In the both figures, we see a light bulb connected to a battery via two wires and a switch. When the switch is open, it does not allow electricity to pass and the light is not illuminated. When the switch is closed, the electronic circuit is completed and the light is illuminated.

    The figure above uses a few of the following basic circuit elements.

    We now describe each of these elements and then return to our flashlight example. The first thing we should do is be purists and note the difference between a cell and a battery, although the distinction is quite irrelevant to this course. A cell is what one buys in the stores today and calls a battery; these come in various sizes, including AA, AAA, C, and D. Each of these cells is rated at 1.5 volts, due to a common technical basis for their manufacture. Strictly speaking, a battery is a collection of cells, so that a typical flashlight contains one battery that comprises two C cells or D cells. An automobile battery is truly a battery, being built from a number of lead-acid cells.

    A light is a device that converts electronic current into visible light. Nothing surprising here. A switch is a mechanical device that is either open (not allowing transmission of current) or closed (allowing the circuit to be completed). Note that it is the opp door, which allows one to pass only when open.


    The Idea of Ground

    Consider the above circuit, which suggests a two-wire design: one wire from the battery to the switch and then to the light bulb, and another wire from the bulb directly to the battery. One should note that the circuit does not require two physical wires, only two distinct paths for conducting electricity. Consider the following possibility, in which the flashlight has a metallic case that also conducts electricity.

    Physical Connection Equivalent Circuit

    Consider the circuit at left, which shows the physical connection postulated. When the switch is open, no current flows. When the switch is closed, current flows from the battery through the switch and light bulb, to the metallic case of the flashlight, which serves as a return conduit to the battery. Even if the metallic case is not a very good conductor, there is much more of it and it will complete the circuit with no problem.

    In electrical terms, the case of the battery is considered as a common ground, so that the equivalent circuit is shown at right. Note the new symbol in this circuit – this is the ground element. One can consider all ground elements to be connected by a wire, thus completing the circuit. In early days of radio, the ground was the metallic case of the radio – an excellent conductor of electricity. Modern automobiles use the metallic body of the car itself as the ground. Although iron and steel are not excellent conductors of electricity, the sheer size of the car body allows for the electricity to flow easily.


    To conclude, the circuit at left will be our representation of a flashlight. The battery provides the electricity, which flows through the switch when the switch is closed, then through the light bulb, and finally to the ground through which it returns to the battery.

    As a convention, all switches in diagrams will be shown in the open position unless there is a good reason not to.

    The student should regard the above diagram as showing a switch which is not necessarily open, but which might be closed in order to allow the flow of electricity.


    Voltage, Current, and Resistance

    It is now time to become a bit more precise in our discussion of electricity. We need to introduce a number of basic terms, many of which are named by analogy to flowing water. The first term to define is current, usually denoted in equations by the symbol I. We all have an intuitive idea of what a current is. Imagine standing on the bank of a river and watching the water flow. The faster the flow of water, the greater the current; flows of water are often called currents.

    In the electrical terms, current is the flow of electrons, which are one of the basic building blocks of atoms. While electrons are not the only basic particles that have charge, and are not the only particle that can bear a current; they are the most common within the context of electronic digital computers. Were one interested in electro-chemistry he or she might be more interested in the flow of positively charged ions.

    All particles have one of three basic electronic charges: positive, negative, or neutral. Within an atom, the proton has the positive charge, the electron has the negative charge, and the neutron has no charge. In normal life, we do not see the interior of atoms, so our experience with charges relates to electrons and ions. A neutral atom is one that has the same number of protons as it has electrons. However, electrons can be quite mobile, so that an atom may gain or lose electrons and, as a result, have too many electrons (becoming a negative ion) or too few electrons (becoming a positive ion). For the purposes of this course, we watch only the electrons and ignore the ions.

    An electric charge, usually denoted by the symbol Q, is usually associated with a large number of electrons that are in excess of the number of positive ions available to balance them. The only way that an excess of electrons can be created is to move the electrons from one region to another – robbing one region of electrons in order to give them to another. This is exactly what a battery does – it is an electron “pump” that moves electrons from the positive terminal to the negative terminal. Absent any “pumping”, the electrons in the negative terminal would return to the positive region, which is deficient in electrons, and cause everything to become neutral. But the pumping action of the battery prevents that. Should one provide a conductive pathway between the positive and negative terminals of a battery, the electrons will flow along that pathway, forming an electronic current.

    Materials are often classified by their abilities to conduct electricity. Here are two common types of materials.

    Conductor A conductor is an substance, such as copper or silver, through which
    electrons can flow fairly easily.

    Insulator An insulator is a substance, such as glass or wood, that offers
    significant resistance to the flow of electrons. In many of our
    circuit diagrams we assume that insulators do not transmit electricity
    at all, although they all do with some resistance.


    The voltage is amount of pressure in the voltage pump. It is quite similar to water pressure in that it is the pressure on the electrons that causes them to move through a conductor. Consider again our flashlight example.

    The battery provides a pressure on the electrons to cause them to flow through the circuit. When the switch is open, the flow is blocked and the electrons do not move. When the switch is closed, the electrons move in response to this pressure (voltage) and flow through the light bulb. The light bulb offers a specific resistance to these electrons, as a result of which it heats up and glows.

    As mentioned above, different materials offer various abilities to transmit electric currents. Those materials that easily conduct electrons we call conductors; those that do not we call insulators. Insulators oppose the flow of electrons to a much greater degree than conductors.

    We have a term that measures the degree to which a material opposes the flow of electrons; this is called resistance, denoted by R in most work. Conductors have low resistance (often approaching 0), while insulators have high resistance. In resistors, the opposition to the flow of electrons generates heat – this is the energy lost by the electrons as they flow through the resistor. In a light bulb, this heat causes the filament to become red hot and emit light.










    T.L.E 11 "FOODS 2"

    BAKING







    BROWNIES RECIPE









    1/3 cup semi-sweet chocolate chips
    5 tablespoons butter
    ¾ cup sugar
    ½ teaspoon vanilla extract
    ½ cup plus 2 teaspoons self-rising flour
    Large pinch of salt
    ½ cup chopped walnuts
    2 eggs, beaten

    Makes 12
    Melt the chocolate gently with butter. Remove from the heat and stir in the sugar and vanilla.

    Sift the flour and salt into a bowl and stir in the walnuts. Add the chocolate mixture and eggs and mix well together. Pour into a greased and floured 20 cm/8 inch square cake pan.

    Bake in a preheated moderate over 180 c/350 F, Gas Mark 4) for 35 to 40 minutes or until well risen and just beginning to shrink away from the sides of the pan. Cool in the pan, then cut into squares.




    MOIST CHOCOLATE CAKE RECIPE


    Ingredients

    • 2 cups all-purpose flour
    • 1 teaspoon salt
    • 1 teaspoon baking powder
    • 2 teaspoons baking soda
    • 3/4 cup baking cocoa
    • 2 cups sugar
    • 1 cup canola oil
    • 1 cup brewed coffee
    • 1 cup milk
    • 2 eggs
    • 1 teaspoon vanilla extract

    • FAVORITE ICING:
    • 1 cup milk
    • 5 tablespoons all-purpose flour
    • 1/2 cup butter, softened
    • 1/2 cup shortening
    • 1 cup sugar
    • 1 teaspoon vanilla extract

    Directions

    • Sift together dry ingredients in a bowl. Add oil, coffee and milk; mix at medium speed for 1 minutes. Add eggs and vanilla; beat 2 more minutes. (Batter will be thin.)
    • Pour into two greased and floured 9-in. round baking pans (or two 8-in. round baking pans and six muffin cups).
    • Bake at 325° for 25-30 minutes. Cool cakes for 10 minutes before removing from pans. Cool on wire racks.
    • Meanwhile, for icing, combine the milk and flour in a saucepan; cook until thick. Cover and refrigerate.
    • In a bowl, beat butter, shortening, sugar and vanilla until creamy. Add chilled milk/flour mixture and beat for 10 minutes. Frost cooled cake. Yield: 12 servings.



     

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